Automated AC Plug Functional Test System for GB / EU / UL Standard

Automated AC Plug Functional Test System for GB / EU / UL Standard

The Automated AC Plug Functional Test System is a high-performance testing solution designed for AC plug and connector manufacturers. It enables 100% functional inspection of AC plugs in accordance with GB, EU (IEC), and UL standards, making it ideal for mass production quality control in factories.

With integrated barcode and QR code traceability, automated testing, and real-time data storage, this system significantly improves production efficiency while ensuring electrical safety and compliance.

Manufacturers of AC plugs and EV charging connectors often face the following challenges:

Meeting multiple international standards such as GB, IEC, and UL

High labor costs and inconsistent manual testing

Limited traceability of test results

Separate machines required for continuity, insulation, and hi-pot tests

Difficulty verifying current carrying capacity and voltage drop under real load conditions

Our AC Plug Functional Test Machine integrates all essential electrical and safety tests into a single automated test station.

Each product is scanned using a barcode or QR code scanner before testing. The system automatically associates test data with the product ID, enabling full traceability and digital test report management.

All testing functions are completed in one test cycle, providing fast, accurate, and repeatable results.

Key Testing Functions:

1) Breakage and short circuit detection

2) Wire continuity and wiring sequence test

3) Main conductor continuity resistance measurement

4) Built-in resistance testing (button pressed / not pressed)

5) Current carrying capacity test and voltage drop measurement

6) Insulation resistance test (DC 100–1000 V adjustable)

7) Dielectric withstand (Hi-Pot) test (AC up to 5 kV / DC up to 6 kV)

8) Thermistor and thermocouple wire testing

Benefits for Manufacturers:

✅ One system for multiple international standards

✅ Automated electrical safety and functional testing

✅ QR / barcode-based product traceability

✅ High efficiency for mass production testing

✅ Reduced labor cost and human error

✅ Easy integration with digital factory systems

Get ahead in EV testing with equipment trusted by the best.
Talk to us today — and take your product certification to the next level!